Slixprings TTN Top Lever Spring Installation Instructions

Slixprings TTN Top Lever Spring Installation Instructions

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Follow these step-by-step instructions to install and adjust the SliXprings TTN 1878 Top Lever Spring. Proper installation helps reduce excessive top lever opening effort while maintaining positive spring return, dependable lockup, and smooth operation of the shotgun's opening mechanism.


TTN 1878 Top Lever Spring Overview

The SliXprings TTN 1878 Top Lever Spring is a precision replacement for the factory spring used to return the top lever toward its normal closed position.

The replacement spring is designed to provide smoother top lever operation while maintaining the positive spring pressure needed for dependable lever return and consistent action lockup.

Factory springs can sometimes feel unnecessarily stiff, inconsistent, or difficult to operate. A correctly installed SliXprings top lever spring can reduce opening effort without compromising reliable function.

Compatibility and Fitment

These instructions apply to the SliXprings Top Lever Spring made for compatible TTN 1878 Coach Guns.

Before installation, compare the replacement spring with the original and verify that its mounting hole, shape, working end, and contact surfaces are appropriate for the shotgun.

Individual firearms may vary because of manufacturing tolerances, wear, or previous action work. Some adjustment of the spring's mounted position may be necessary, but the spring should not be sharply bent, ground, shortened, or forced into place.

Tools Required

  • Properly fitting gunsmith screwdriver set
  • Small non-marring punch set
  • Bench block or padded work surface
  • Light gun oil or firearm lubricant
  • Needle-nose pliers, if required
  • Good lighting and magnification
  • Eye protection

Installation Steps

1. Verify the Shotgun Is Unloaded

Point the shotgun in a safe direction and open the action. Visually and physically inspect both chambers to confirm they are completely empty.

Remove all live ammunition from the work area before beginning disassembly.

2. Disassemble the Shotgun

Disassemble the shotgun according to the manufacturer's instructions until the top lever spring and related internal components are accessible.

Keep all screws, pins, plates, and other removed parts organized for proper reassembly.

3. Remove the Factory Top Lever Spring

Locate the factory top lever spring and observe its orientation, mounting position, and contact point on the lever mechanism.

Support the spring as the retaining screw is loosened. Carefully remove the screw and factory spring while controlling any stored spring tension.

4. Clean and Inspect the Mounting Area

Clean the spring mounting surface, retaining screw, threaded hole, top lever cam, and surrounding action components.

Inspect for dried lubricant, debris, damaged threads, unusual wear, burrs, corrosion, or previous modification that could interfere with spring alignment or lever movement.

5. Install the SliXprings TTN 1878 Top Lever Spring

Position the replacement spring in the correct orientation over its mounting location.

Confirm that the spring's working end or tab contacts the proper top lever cam surface and does not rest against an unintended component.

Install the retaining screw loosely enough to allow minor spring position adjustment.

6. Secure and Adjust the Spring

Position the spring so it applies smooth, consistent pressure through the top lever's operating range.

Gradually tighten the retaining screw while confirming that the spring remains correctly aligned and fully supported by its mounting surface.

Do not overtighten the screw or allow the spring to rotate out of position.

7. Check Top Lever Operation

Before reassembling the shotgun, move the top lever through its normal operating range.

The lever should move smoothly without scraping, catching, or binding. The spring should remain properly seated and return the lever positively toward its closed position.

8. Reassemble and Function Test

Reassemble the shotgun according to the manufacturer's instructions.

Confirm that all screws, pins, side plates, stocks, and internal components are properly positioned and securely installed.

Perform a complete unloaded function test before returning the shotgun to service.

Adjustment and Tuning

Minor positional adjustment may be necessary to obtain the best combination of smooth lever movement and positive return pressure.

The top lever should move without excessive resistance and return positively when released. The spring must remain seated throughout the lever's full range of movement.

Do not reduce spring tension to the point that the top lever fails to return properly or the action does not lock securely.

Do not grind, shorten, sharply bend, heat, or otherwise permanently modify the spring.

Function Testing

Keep the shotgun completely unloaded and pointed in a safe direction during all testing.

  • Confirm that the top lever moves smoothly.
  • Confirm that the lever does not bind or scrape.
  • Confirm that the spring remains securely seated.
  • Confirm that the lever returns positively when released.
  • Confirm that the action opens and closes normally.
  • Confirm that the barrels lock securely to the receiver.
  • Confirm that the action does not open unintentionally.
  • Confirm proper operation of all safety mechanisms.

Do not use the shotgun if the top lever fails to return, the action does not lock securely, the spring moves out of position, or any other abnormal operation is observed.

Troubleshooting

Top Lever Is Difficult to Move

Check for excessive spring tension, incorrect spring position, interference with the lever cam, debris, damaged components, or an overtightened retaining screw.

Top Lever Does Not Return Properly

Confirm that the spring is correctly oriented and that its working end contacts the proper lever cam surface. Check for insufficient spring pressure, binding, or spring movement at the mounting screw.

Spring Moves During Operation

Check the retaining screw, mounting surface, and spring alignment. Make sure the spring is fully seated and the screw is properly tightened without being overtightened.

Action Does Not Lock Securely

Stop using the shotgun. Verify that the spring and top lever mechanism are correctly assembled and that no components are binding or preventing complete lockup.

Retaining Screw Will Not Tighten

Inspect the screw and threaded mounting hole for damage, debris, or cross-threading. Do not force a damaged or incorrectly aligned screw.

Lever Operation Remains Abnormal

Discontinue use and have the shotgun inspected by a qualified gunsmith. The problem may involve worn locking components, previous action work, or another condition unrelated to the spring.

Safety Information

  • Always confirm that both chambers are unloaded before beginning work.
  • Keep live ammunition away from the installation and testing area.
  • Wear eye protection when working with spring-loaded components.
  • Follow the firearm manufacturer's disassembly and reassembly instructions.
  • Use properly fitting gunsmithing tools.
  • Do not force, grind, shorten, heat, or sharply bend the spring.
  • Do not use the shotgun if the top lever fails to return properly.
  • Do not use the shotgun if the action does not lock securely.
  • Consult a qualified gunsmith whenever correct installation or operation is uncertain.

Proper installation, adjustment, and function testing are essential for safe firearm operation. SliXprings is not responsible for damage or injury resulting from improper installation, incompatible parts, unauthorized modification, or failure to follow accepted firearm safety procedures.

Download the PDF Instructions

A printable version of the SliXprings TTN 1878 Top Lever Spring Installation Instructions is available in PDF format.

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1 Product Reviews - Average rating 5 / 5 (Show All)
Big difference
Henry P - 04/26/2023
Just follow the instructions carefully and it works great
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